FasTac: A Curved Multispectral Vision-Based Tactile Sensor for High-Speed High-Precision 3D Shape and Force Perception

FasTac: A Curved Multispectral Vision-Based Tactile Sensor for High-Speed High-Precision 3D Shape and Force Perception

Xiaofan Lu, Kaiji Huang, Jiahui Chen, Yuankai Lin, Hua Yang, Zhouping Yin · N/A · 2026

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Summary

Curved tactile fingertips for dexterous manipulation must resolve fine contact geometry, distinguish normal and tangential loads, and capture transient signals.

Abstract Summary

Curved tactile fingertips for dexterous manipulation must resolve fine contact geometry, distinguish normal and tangential loads, and capture transient signals. Existing curved vision-based tactile sensors struggle to combine accurate 3D reconstruction, three-axis force estimation, and high-speed processing in a compact form. This article presents FasTac, a curved vision-based tactile sensor integrating multispectral photometric stereo, dynamic-convolution force estimation, and hardware acceleration on a field-programmable gate array (FPGA). Single-image-sensor simultaneous multispectral imaging provides spatially aligned observations for robust surface normal estimation, followed by boundary-prior fast Poisson depth reconstruction. HyperForce uses position-aware dynamic convolution to model the spatially nonuniform mechanical response of curved elastomers and estimate three-axis forces. The complete image-to-normal-force pipeline is deployed on an FPGA. Experiments show that near-infrared (NIR) illumination and the boundary prior decrease depth mean absolute error (MAE) from 0.2730 mm to 0.0415 mm; HyperForce achieves normalized mean absolute error (NMAE) values of 2.74% and 2.39% for normal and shear forces, respectively; and FPGA deployment shortens processing latency from 3.26 ms on the GPU to 1.09 ms. Multi-object reconstruction, feedback grasping, and vibration measurement validate fine geometric perception, stable force feedback, and dynamic contact sensing.

Key Points

  • Curved tactile fingertips for dexterous manipulation must resolve fine contact geometry, distinguish normal and tangential loads, and capture transient signals.
  • Existing curved vision-based tactile sensors struggle to combine accurate 3D reconstruction, three-axis force estimation, and high-speed processing in a compact form.
  • This article presents FasTac, a curved vision-based tactile sensor integrating multispectral photometric stereo, dynamic-convolution force estimation, and hardware acceleration on a field-programmable gate array (FPGA).
  • Single-image-sensor simultaneous multispectral imaging provides spatially aligned observations for robust surface normal estimation, followed by boundary-prior fast Poisson depth reconstruction.
  • HyperForce uses position-aware dynamic convolution to model the spatially nonuniform mechanical response of curved elastomers and estimate three-axis forces.

FasTac Sensor Design

The mechanical design of FasTac prioritizes compactness and integration for dexterous manipulation. As shown in Fig. 2 , the sensor mainly consists of three modules: a light-guiding fingertip skeleton that houses the camera, a multispectral LED FPC secured by the rear cover, and a sensing interface formed by the gel skin. FasTac adopts a custom-designed miniature camera module.

The camera module is controlled by an onboard FPGA, which receives raw data through the MIPI interface.

FasTac Sensor Design — FasTac: A Curved Multispectral Vision-Based Tactile Sensor for High-Speed High-Precision 3D Shape and Force Perception
Fig. 2: Mechanical design and integration of FasTac.

FasTac 3D Shape Reconstruction and Force Estimation Pipeline

The overall perception pipeline is illustrated in Fig. 4 , including multispectral 3D reconstruction, marker-based tangential displacement extraction, 3D displacement fusion, and HyperForce-based three-axis force estimation. The geometric perception of FasTac is based on photometric stereo [ 24 ] .

For a Lambertian surface with normal $\boldsymbol{n}$ and albedo $\rho$, the observed intensity under illumination direction $\boldsymbol{l}$ is $I=\rho\boldsymbol{l}^{\mathrm{T}}\boldsymbol{n}$.

FasTac 3D Shape Reconstruction and Force Estimation Pipeline — FasTac: A Curved Multispectral Vision-Based Tactile Sensor for High-Speed High-Precision 3D Shape and Force Perception
Fig. 4: 3D reconstruction, Tangential displacement extraction, and three-axis force estimation pipeline.

Experiments

Fig. 6 summarizes the automated acquisition pipeline. A force-sensor-mounted spherical indenter applied controlled normal and tangential contacts while tactile images, CNC poses, and force readings were recorded synchronously. Pixel-wise normal and depth ground truth was rendered from the pose, indenter geometry, and aligned sensor CAD model. Spatially disjoint datasets were used for training, validation, and testing.

Experiments — FasTac: A Curved Multispectral Vision-Based Tactile Sensor for High-Speed High-Precision 3D Shape and Force Perception
Fig. 6: Data acquisition and geometric ground-truth generation pipeline. Labels: 1, ATI Nano17 force/torque sensor; 2, spherical indenter; 3, FasTac; 4, ESP32 CNC controller; 5, FPGA Mezzanine Card (FMC)-to-MIPI adapter; and 6, FPGA development board.

Data Collection and Training Protocol

In the setup shown in Fig. 6 of the main paper, FasTac was fixed on a CNC platform, and a spherical indenter mounted on an ATI Nano17 force/torque sensor applied controlled contacts. Tactile images, CNC poses, and force readings were recorded synchronously. Four corner points defined the valid sensing region, within which calibration grids were generated by bilinear interpolation.

At each grid point, vertical contacts were recorded under normal loads of 0.5, 1.0, and 1.5 N.

Data Collection and Training Protocol — FasTac: A Curved Multispectral Vision-Based Tactile Sensor for High-Speed High-Precision 3D Shape and Force Perception
Fig. 7: 3D reconstruction results on three representative objects. The RGB/NIR inputs, predicted normal maps, and reconstructed point clouds under RGB-only and RGB-NIR illumination are compared.

High-Frequency Vibration Measurement Platform

As shown in Fig. S1 , the frequency controller drives the platform in sinusoidal vertical motion, causing the probe to periodically indent the FasTac surface and produce a dynamic normal-force response.

High-Frequency Vibration Measurement Platform — FasTac: A Curved Multispectral Vision-Based Tactile Sensor for High-Speed High-Precision 3D Shape and Force Perception
Fig. 8: Regression between predicted three-axis contact forces and ATI ground truth.

Edge Deployment and Dynamic Evaluation Details

The CPU and GPU baselines were evaluated on an AMD Ryzen 7 8845H CPU and an NVIDIA RTX 4060 Laptop GPU, respectively, while the FPGA implementation targeted a Xilinx Zynq UltraScale+ MPSoC (XCZU19EG-2FFVC1760I). FasTac was connected through an FPC cable to an FMC-to-MIPI adapter mounted on the FPGA board.

For edge deployment, the original $1920\times 1080$ images used in the offline experiments of the main paper were cropped and downsampled to $128\times 128$.

Edge Deployment and Dynamic Evaluation Details — FasTac: A Curved Multispectral Vision-Based Tactile Sensor for High-Speed High-Precision 3D Shape and Force Perception
Fig. 9: Contact force $F$, friction coefficient $\mu$, and motor angle variation $\Delta\theta$ without and with friction-coefficient feedback. Panel (a) shows the case without feedback, while panel (b) shows the case with feedback. The green dashed lines indicate representative time points during the experiment.

Sources and Demonstrations

Figures are reproduced from Lu et al. See the full paper for experimental details and the project page, when the paper links one, for demonstrations and videos.

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