AeRove: A Compact Bimodal Aerial-Terrestrial Drone with Rapid Bistable Reconfiguration for Close-Range Pipeline Inspection

AeRove: A Compact Bimodal Aerial-Terrestrial Drone with Rapid Bistable Reconfiguration for Close-Range Pipeline Inspection

Caleb Polillio, Petras Swissler · N/A · 2026

vision planning control

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Summary

Close-proximity pipeline inspection is challenging for standard drones due to high hovering power consumption, airflow sensitivity, and propeller wash interference with gas sensing. To address this, we present AeRove, a compact bimodal aerial-terrestrial robot.

Abstract Summary

Close-proximity pipeline inspection is challenging for standard drones due to high hovering power consumption, airflow sensitivity, and propeller wash interference with gas sensing. To address this, we present AeRove, a compact bimodal aerial-terrestrial robot. AeRove uses its propeller guards as wheels to roll along pipes and employs a spring-loaded bistable mechanism to reconfigure between ground and flight modes in 200 ms without continuous actuator power to maintain either state. The converging propeller-guard geometry also improves measured thrust efficiency. By reserving flight for obstacle hopping and using ground rolling for continuous traversal, current draw is reduced 14x compared to continuous flight (0.7 A vs. 10 A), extending estimated travel distance from 144 m to 2057 m. Autonomous trials on a 51 cm diameter steel pipe demonstrated navigation on straight and curved sections, obstacle jumping, and leak detection of simulated inspection markers. Separate CO2 sensing experiments evaluated gas-detection performance under perched and aerial operating conditions. Perched inspection produced a substantially larger concentration response than hovering under the tested conditions. During flight, an underbody propeller-intake configuration produced a faster and stronger gas-detection response than an extended probe by leveraging propeller-induced airflow. Code and designs are released under the CC-BY license.

Key Points

  • Close-proximity pipeline inspection is challenging for standard drones due to high hovering power consumption, airflow sensitivity, and propeller wash interference with gas sensing.
  • To address this, we present AeRove, a compact bimodal aerial-terrestrial robot
  • AeRove uses its propeller guards as wheels to roll along pipes and employs a spring-loaded bistable mechanism to reconfigure between ground and flight modes in 200 ms without continuous actuator power to maintain either state.
  • The converging propeller-guard geometry also improves measured thrust efficiency
  • By reserving flight for obstacle hopping and using ground rolling for continuous traversal, current draw is reduced 14x compared to continuous flight (0.7 A vs.

Design

In this paper, we present AeRove, a lightweight hybrid aerial-terrestrial robotic platform designed for close-range inspection in environments where continuous flight is unnecessary or inefficient. Fig. 2 shows it both in flying mode and in terrestrial mode.

A bistable transition mechanism rotates the appendages between ground and flight configurations while mechanically holding either state without continuous actuator input.

Design — AeRove: A Compact Bimodal Aerial-Terrestrial Drone with Rapid Bistable Reconfiguration for Close-Range Pipeline Inspection
Fig. 3 : (Left) Photo, terrestrial drive wheel and motor in the flying configuration. (Right) CAD section view showing the (a) Tire; (b) Wheel; (c) Bearing; (d) Motor mount; (e) Arm to the main body; (f) Terrestrial drive DC motor; (g) Drive gear; (h) Flying brushless DC motor; (i) Propeller.

Experimental Testing

The experimental evaluation was designed to answer three questions central to AeRove’s intended use: (1) whether terrestrial locomotion provides a meaningful endurance advantage over continuous flight, (2) whether the complete platform can autonomously coordinate driving, transition, and flight during representative pipeline inspection tasks, and (3) how the vehicle’s operating mode and propeller-induced airflow affect gas-sensing performance.

Experimental Testing — AeRove: A Compact Bimodal Aerial-Terrestrial Drone with Rapid Bistable Reconfiguration for Close-Range Pipeline Inspection
Fig. 4 : (Left) Physical transition mechanism, (Center) mechanical model in drive and flight mode (see Table I ), (Right) graph of spring energy vs displacement of the servo. Colors in left photos and right graph correspond.

Sources and Demonstrations

Figures are reproduced from Polillio et al. See the full paper for experimental details and the project page, when the paper links one, for demonstrations and videos.

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